8203 Nitro-Fuzer® Nitrogen Plastic Welder

8203 Nitro-Fuzer® Nitrogen Plastic Welder

Superior plastic welding and repair equipment

The 8203 Nitro-Fuzer® combines Polyvance’s most advanced plastic welding equipment with the state-of-the-art Nitrocell nitrogen generator that makes strong, fast, and simplified repairs on virtually any type of plastic by using a continuous flow of nitrogen gas.

The analog flow gauge, precision regulator, and digitally encoded temperature controls allow for precise and consistent welds. A pressure sensor shuts off the power to the heating element if the nitrogen pressure drops below a safe level, reducing the likelihood of accidentally overheating the element. The integrated airless welder is used for smoothing welds and repairing thermoset polyurethane.

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Description

  • Air manifold with an auxiliary outlet for attachment of air tools
  • Analog flow gauge for consistent performance
  • Compact, easy-to-handle welding torch
  • Dual digital encoders for nitrogen temperature control
  • Element protection circuitry to prevent burning of heating elements
  • Heavy-duty, USA-made welding cart with built-in holders for heating elements and tools
  • Integral power strip
  • Integrated airless welder to repair thermoset PUR
  • Internal membrane nitrogen generator
  • Intuitive controls
  • Precision flow valve for nitrogen flow control
  • Quick-change hose and handle assembly
  • Replaceable heating elements

Specifications

  • Weight: 108.00 LB (1 skid/49kg)
  • Length: 38.00 IN
  • Height: 42.00 IN
  • Width: 19.00 IN
  • UPC: 694687006174
  • Electrical: 110V/60Hz – 750 watts (Max)
  • Shipping dimensions: 36.5 in. (L) x 18.75 in. (W) x 40.5 in. (H) – – 93cm (L) x 48cm (W) x 103cm (H)

Air Requirements

Liters per minute (lpm)
of N2 Flow at Welder
Minimum Required
Inlet Pressure
Minimum Required
Inlet Flow
10.0 lpm 60.0 psi (4.1 bar) 47.5 lpm (1.7 cfm)
12.5 lpm 70 psi (4.8 bar) 54.5 lpm (1.9 cfm)
15.0 lpm 82 psi (5.6 bar) 64.5 lpm (2.2 cfm)
17.5 lpm 91.0 psi (6.3 bar) 71.5 lpm (2.5 cfm)
20 lpm 105.0 psi (7.2 bar) 86 lpm (3.0 cfm)

 

  • Maximum inlet air pressure: 130 PSI (9 bar)
    • Increasing the air pressure over the minimum pressure improves the purity of nitrogen
  • Minimum pressures and flow produce 97-100% pure nitrogen

Care Instructions

  • CLEAN, DRY, OIL-FREE AIR IS MANDATORY!
  • Irreparable damage to the nitrogen membrane will occur if contaminated air is used and will void the warranty
  • Inspect the filters inside the Nitrocell daily
  • Drain, clean and/or replace as needed if contaminants are present

Parts/Accessories

Contents of Organizer 1

  • 30 pieces of R02-01-XX-NT – Polypropylene, 1/8 inch (3mm) diameter, Natural
  • 30 pieces of R02-04-XX-NT – Polypropylene, 3/8 inch (9.5mm) X 1/16 inch (1.6mm), Natural
  • 15 pieces of R02-05-XX-NT – Polypropylene, 5/8 inch (15.8mm) X 1/16 inch (1.6mm), Natural
  • 30 pieces of R02-07-XX-NT – Polypropylene, 13/64 inch (5mm) X 1/16 inch (1.6mm), Natural
  • 15 pieces of R02-08-XX-NT – Polypropylene, 1/4 inch (6mm) X 1/4 inch (6mm) Corner Rod, Natural

Contents of Organizer 2

  • 30 pieces of R02-01-XX-BK – Polypropylene, 1/8 inch (3mm) diameter, Black
  • 30 pieces of R02-04-XX-BK – Polypropylene, 3/8 inch (9.5mm) X 1/16 inch (1.6mm), Black
  • 15 pieces of R02-05-XX-BK – Polypropylene, 5/8 inch (15.8mm) X 1/16 inch (1.6mm), Black
  • 30 pieces of R02-07-XX-BK – Polypropylene, 13/64 inch (5mm) X 1/16 inch (1.6mm), Black
  • 15 pieces of R02-08-XX-BK – Polypropylene, 1/4 inch (6mm) X 1/4 inch (6mm) Corner Rod, Black

Contents of Organizer 3

  • 5 pieces of R03-01-XX-WH – ABS, 1/8 inch (3mm) diameter, White
  • 5 pieces of R03-01-XX-BK – ABS, 1/8 inch (3mm) diameter, Black
  • 5 pieces of R03-04-XX-WH – ABS, 3/8 inch (9.5mm) X 1/16 inch (1.6mm), White
  • 10 pieces of R04-01-XX-NT – LDPE, 1/8 inch (3mm) diameter, Natural
  • 10 pieces of R04-04-XX-NT – LDPE, 3/8 inch (3mm) X 1/16 inch (1.6mm), Natural
  • 10 pieces of R05-01-XX-GY – TPO, 1/8 inch (3mm) diameter, Gray
  • 10 pieces of R05-04-XX-GY – TPO, 3/8 inch (9.5mm) X 1/16 inch (1.6mm), Gray
  • 15 pieces of R07-01-XX-GY – Polycarbonate, 1/8 inch (3mm) diameter, Natural
  • 5 pieces of R07-04-XX-GY – Polycarbonate, 3/8 inch (9.5mm) X 1/16 inch (1.6mm), Natural
  • 10 pieces of R12-01-XX-NT – HDPE, 1/8 inch (3mm) diameter, Natural
  • 10 pieces of R12-04-XX-NT – HDPE, 3/8 inch (3mm) X 1/16 inch (1.6mm), Natural

Also Included:

  • R10-04-03-BK FiberFlex Rod
  • R01-01-03-NT Polyurethane Rod
  • 2045W Reinforcing Mesh
  • 5003-02 Set of 3 Welding Rod Organizers
  • 6145 Hand Seamer 2″
  • 6482 Aluminum Tape, 2 inches x 10 yards

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